I made a floppy disk from scratch

(kottke.org)

199 points | by bookofjoe 1 day ago

16 comments

  • wowczarek 1 day ago
    Great work! The video does state this clearly that it was about the journey first and foremost and that's great, but yet to me it feels unfinished when it ends as soon as we get to the really fun stuff, so it's complete in the sense of it being well-produced, publishable content, but it's uploaded as soon as it's publishable, and I'm left with "what, that's it?", as I've mostly been looking at milling and some coating. I get this often with similar videos today. Either it's just me (entirely possible) or it's a sign of the times.
  • simmonmt 1 day ago
    TFA is a very short blog post that says you should go watch this YouTube video. Here's a direct link to the video:

    https://youtu.be/TBiFGhnXsh8?si=wra84H0R8fy2XCnd

    • jwrallie 16 hours ago
      Thanks! Google wanted me to log in to prevent robots on the blog, but this one goes right to the video!
    • dang 22 hours ago
      We'll put that link in the top text. Thanks!
  • mcdonje 1 day ago
    Title: "I"

    First line: "[YouTuber] PolyMatt"

    The article just advertises the video. This post could be just the video.

    • bookofjoe 1 day ago
      I for one never ever click on a video link here. I suspect I'm not alone.
      • 5555624 1 day ago
        You're not. I'll only click on a video, here, after checking the comments
        • debesyla 1 day ago
          It's interesting how HN crowd are mostly text (and text with low formatting too!) consumers. Compared to other social media, and even old school forums...

          Are we mostly l33t developers here, in love with CLI and Vim? Ha!

          • rietta 1 day ago
            I personally think the plain text howtos and forums of 1996-2002 were way easier to follow than the video links that come up these days.
          • drzaiusx11 5 hours ago
            ngl I grew up using gopher and Usenet before www commercialization. I'll take a plain text file over a video any day...
          • stavros 1 day ago
            Come on, it's absurd to think that we all follow a stereotype. Some of us use emacs.
            • dotancohen 1 day ago
              I don't have eight megs to spare, you insensitive clod!

              :wq

            • qingcharles 1 day ago
              You monster.
          • bookofjoe 1 day ago
            In the beginning was the command line
          • wat10000 1 day ago
            The phrase “old school forums” really does a number on me. Forums are a web thing, and the web is newfangled tech.
            • bluGill 1 day ago
              Usenet, bbs. There are a lot of forums that predate the web.
              • wat10000 23 hours ago
                They weren’t called that, were they? Usenet was just Usenet, or “news.” BBSes were BBSes.

                And in context, “forums” was presented opposite plain text, and pre-web stuff tended to be plain text.

                • bluGill 5 hours ago
                  They were still forums. And there were some graphical usenet clients that were arguably better than any web forum - 35 years latter and much better graphics toolkits exist today. similiarly, not all bbses were text basee, though with modem being so slow that was the default.
      • teaearlgraycold 22 hours ago
        Why’s that?
        • bookofjoe 20 hours ago
          Same reason I never click on YouTube links from friends: I find it annoying to have to wait to find out if I'm interested or not. On the other hand, I'll click on any non-video link someone sends me to have a look.
  • utopcell 23 hours ago
    While it is a great video, it doesn't seem like he actually made a viable floppy disk in the end. Even if he didn't though, it would have been great to say what was actually achieved in the end: what write density was achieved? Could we write and recover even 1KiB of data?
  • EvanAnderson 1 day ago
    I watched the video when it made the rounds last week. I was impressed with the work and the results. I did wonder, though, if a 5 1/4" disk would have been an easier initial goal, seeing as how the outer envelope is a lot less involved than a 3 1/2".
    • neilv 22 hours ago
      I was expecting a 5 1/4" or maybe 8". But the video was sponsored by a CNC machine company, so 3 1/2" hard shell form factor (the only popular one that can be CNC'd) makes sense. :)
  • nlitsme 1 day ago
    there is no explanation on how to get the very fine black iron oxide powder in the video, it just appears out of nowhere.
    • kragen 1 day ago
      I don't know how he got it, but if I were faced with that problem myself, I'd try this:

      1. dissolve a bunch of rust in hardware-store hydrochloric acid,

      2. dilute it in a lot of water,

      3. into a similar quantity of water, mix an large excess of baking soda to neutralize the acid,

      4. rapidly mix the two solutions together to precipitate a very fine iron hydroxide powder,

      5. decant the powder and/or filter it with coffee filters,

      6. rinse it to remove the remaining salt and sodium carbonate,

      7. heat it to convert it to Fe₂O₃, and

      8. heat the Fe₂O₃ in a sealed container with enough carbon to reduce it to Fe₃O₄.

      I don't know if this would actually work, because my entire education in chemistry consists of watching NileRed videos in which the primary lesson is that nothing works the way you think it will. Wikipedia has some more-promising-sounding approaches that require materials I don't have: https://en.wikipedia.org/wiki/Iron(II,III)_oxide#Preparation

      > use ammonia to promote chemical co-precipitation from the iron chlorides: first mix solutions of 0.1 M FeCl₃·6H₂O and FeCl₂·4H₂O with vigorous stirring at about 2000 rpm. The molar ratio of the FeCl₃:FeCl₂ should be about 2:1. Heat the mix to 70 °C, then raise the speed of stirring to about 7500 rpm and quickly add a solution of NH₄OH (10 volume %). A dark precipitate of nanoparticles of magnetite forms immediately.[9]

      You can also buy it as a pottery pigment or as a black "ferrite" pigment for mixing into whitewash to make black paint, but if the particles are too coarse, you probably can't mechanically grind them down to be small enough.

      You can get ferrous sulfate from the garden store as a fertilizer, and if you get it wet it likes to oxidize to ferric sulfate with the air. Or you can encourage it with hydrogen peroxide. I wouldn't be surprised if that would work as a replacement for the ferrous and ferric chloride mix in the Wikipedia recipe.

      • convolvatron 1 day ago
        I think the device you need for creating a fine powder is a ball mill

        https://en.wikipedia.org/wiki/Ball_mill

        but yes, you can certainly just buy fine Fe3O4

        • kragen 18 hours ago
          Ferrite is going to be pretty hard on your ball mill, since it's harder than steel, so at best you're going to get a lot of steel contamination in your ferrite. More to the point, though, if you buy 100-micron ferrite flour and you're trying to get a suspension of 1-micron particles, you need to break each of those flour grains into about a million pieces. My intuition is that, while in theory milling will eventually produce the desired result, it will probably take enormously longer than you can afford to wait. So generally the papers I've read about getting submicron particles† of one or another substance do it by synthesizing it in small particles in the first place, not by milling.

          ______

          † "nanoparticles", because calling them that allowed you to scam funds from the National Nanotechnology Initiative even if your research had nothing to do with Drexler's mechanosynthesis objectives!

  • zabzonk 1 day ago
    In the early 80s, a lot of the floppy disks and drives I had to use could have been crafted by cavemen out of a Far Side cartoon.
  • qingcharles 1 day ago
    In the new Mission: Impossible film they're tasked with making an 8" disk drive from scratch. That should be his next video :)
    • Someone 23 hours ago
      8" drives having lower density, I would think that is easier.
      • qingcharles 17 hours ago
        Right. He's making a disk in this video, though. In the movie they have the disks and no drive :)
  • agys 22 hours ago
    How beautifully designed was the IBM floppy disk box, visible at the beginning? Great piece of design and branding!
  • polishdude20 23 hours ago
    Iron oxide is not what regular floppy disks use. That's probably what the issue was.
  • utopcell 23 hours ago
    Fun fact: I only recently found out that regular 1.44MB floppy disks could be formatted to 32MB.
  • Joel_Mckay 1 day ago
    These kinds of hobbies always teach people more than expected.

    He gets surprisingly close to viable storage media. Nicely done =3

  • cobbzilla 1 day ago
    Can you fit Doom on it & play it? Bootable Doom Floppy?
    • silicon5 1 day ago
      In March 1998, CU Amiga magazine gave away the Amiga port of Doom. It was three DSDD disks, even accounting for the Amiga's larger 880 KB rather than 720 KB capacity. It was also only the shareware levels.
    • Dwedit 23 hours ago
      I'm sure that modern compression algorithms could do a better job than what Doom was using for its images. It appears that original Doom was basically using a vertically-oriented image format which indicated vertical strips of raw bytes, or transparent areas. It's much cheaper to skip drawing transparent areas.

      Would obviously need some decode time to decompress the images, and memory to store the decompressed images.

  • quotemstr 21 hours ago
    A 5.25" single-density disk would be literally an order of magnitude easier to make. 4x larger magnetic domains. Larger tracks mean wobble matters less. No tight-tolerance shell. Thicker substrate.
  • smokel 1 day ago
    Hehe, very nice to see something outside the scope of software or PCBs with this level of useless enthusiasm. Obviously "from scratch" is a bit of a stretch here, but this is the material we come to Hacker News for.

    Thanks for sharing!

    Edit: sigh, I should probably run my comments through ChatGPT to avoid being downvoted. I like this, I share my enthusiasm. I like the uselessness of it, meaning the uselessness of making a floppy disk in 2025, not the lack of educational value. Sheesh.

    • hnlmorg 1 day ago
      Your definition of “from scratch” is pretty unrealistic.

      If someone was to say “make a pasta source from scratch” then that wouldn’t mean refining your own copper to make your source pans.

      The problem is creating the floppy disk. Not the tooling to create the floppy disk.

    • MrGilbert 1 day ago
      Judging from the video, it looks pretty "from scratch" to me. What makes it a "bit of a stretch" to you?
      • jadamson 1 day ago
        He didn't first create the universe.
      • smokel 1 day ago
        He uses quite a bit of tooling, including lasers. It's not like he would be able to get this far in the middle of nowhere :)

        In a way it is somewhat similar to people writing demos for old computers using emulators. Still great fun, but using these tools it doesn't take a village to make one floppy disk. With modern hardware you are apparently able to pull this off on your own. That would have been almost impossible in the 1980s, when these floppy disks were popular.

        I probably worded it badly, but I really enjoy these efforts, and I would never be able to do this myself, even if I had a shed with all those tools!

        • cluckindan 1 day ago
          Are you even a musician if you don’t have a goat farm?

          How can someone call themselves a programmer when they don’t even mine for silicon!

          • the_other_mac 1 day ago
            For anyone that hasn't seen it yet, there's the YouTube channel "Primitive Technology", where a guy does this literally - in a jungle, with no tools apart from what he makes himself. He gets as far as smelting a tiny amount of iron.
          • debesyla 1 day ago
            I couldn't find an answer on google - how is a goat farm precursor for music? It's an activity that needs herding and shepherds started playing songs for fun? Or..? :o
            • orthoxerox 1 day ago
              It's an old story about using a drum machine and feeling like it's not real music, replacing the synthesized samples with real drum samples, then getting rid of the machine playing the drums yourself, then making your own drums, then finally farming your own goats for leather to make drumheads out of.
            • et-al 1 day ago
              Stringed instruments use goat or sheep intestines. And drums are from their skin (leather).
          • rbanffy 1 day ago
            > when they don’t even mine for silicon!

            Knowing how to design a CPU is quite helpful.

          • dotancohen 1 day ago

              > How can someone call themselves a programmer when they don’t even mine for silicon!
            
            To be fair, after three or four Tinder dates I realized that it was mostly silicon to be found there. It's not a stretch to say that a programmer going out on Tinder dates is mining for silicone!
            • zootboy 1 day ago
              Silicon and silicone are two very different things...
              • cluckindan 1 day ago
                It’s not sili-cone valley, you have to say sili-kawn.
                • duskwuff 23 hours ago
                  Silicone Valley is in Southern California.

                  (The San Fernando Valley was central to the porn industry in the late 20th century.)

            • bitwize 1 day ago
              So now we've got clankers catfishing human singles?
      • isoprophlex 1 day ago
        > not making your own plastic monomers from syngas

        why even bother

      • __d 1 day ago
        Start with naturally occurring things only.

        Mine and refine iron ore to make hub. Mine and refine zinc(?) to plate it.

        Drill for and refine oil to make PET for disk and casing. Injection mold casing. Make film for actual disc.

        Etc, etc.

        I’d be ok using tools that weren’t made from scratch as well, but that’d be bonus ooints.

    • ghurtado 1 day ago
      "If you wish to make an apple pie from scratch, you must first invent the universe" - Carl Sagan

      Like pretty much everyone responding, I disagree.

      That's it, that's all a downvote means. Don't be afraid of them, it's not worth it.

  • Razengan 1 day ago
    Oh so OP recreated the Universe?